Customer-specific cable assembly

Cable assemblies made easy: safely and economically wired, from standard cables to customized cabling

Cable assembly: Tame your cabling workload

The requirements for modern machines and plants are becoming more and more specific. The consequence is increasingly modular concepts that can be flexibly adapted to new requirements. Both standard combinations and specific cabling solutions are needed for implementation, which are quickly available and guarantee reliable transmission of power, signals and data.

Our product range includes a comprehensive selection of assembled cables. Order ready-to-connect cables directly from the online catalog or select material, cable length and number of poles as required in the configurator. Double-sided identical or contrasting plugs can be combined or provided with an open cable end. Whether standardized or customer-specific cable assemblies - Weidmüller offers you the optimum solution for any cabling.

Seamless connection

Reliable transmission of power, signals, and data with convenient connection technology from a single source.

Flexible customisation

An efficient implementation for every cabling task - from standard cabling to individualized cable assembly.

Considerable cost savings

Plug-and-produce solutions for maximum efficiency in installation generate a competitive advantage.

Product range

Plug-and-produce rather than complex cable assemblies

Our cable assembly will help you to manage your cabling projects!

Modern plant parks are networked and modular. Increasingly, classic control cabinet applications are installed in the field and equipped with communicative components. This increases the complexity and quantity of the cabling. As a result, machine and plant manufacturers as well as operators are equally dependent on standardized or customized connection solutions.

Plug-and-produce rather than complex cable assemblies

Your advantages

Benefit from our comprehensive competence in cable harnessing
High-quality plug-and-produce solutions that are optimally tailored to your application
Significantly reduce your installation effort through cable assembly and focus on your core competencies
Continuous connectivity from IP20 to IP6x
Demand-oriented cable lengths, plugs, markings, or colours

Cord sets, patchcords and cables

Whether signal cables for sensor cables or data cables for Ethernet wires with different mating faces - Weidmüller offers the right cabling for every application.

Demand-oriented lengths of cables and wires, plugs, markings or colours from batch size one onwards
Various individualisation levels to meet your needs in every planning situation with our online configurator
Compatible for use in robots and with recyclable, halogen-free cables

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PLC interfaces and pre-assembled cables

Pre-assembled PAC cables, consisting of manufacturer-specific plug-in connectors as well as flat cable, SUB-D, or RSV connectors, provide a fast and reliable connection between PLC and PLC interface modules.

Large selection of pre-assembled cables with manufacturer-specific connectivity for all the relevant control systems
Tailored to the individual requirements of your system
Greater efficiency and safety in panel building - reduce cabling errors

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Services

Pick to order

Our standard range of cord sets, patchcords and cables for the transmission of power, signals and data. Whether signal cables for sensor cables or data cables for Ethernet wires with different mating faces - Weidmüller offers the right cabling for every application. Available to order from our catalogue upwards of batch size one.

TO PRODUCT

Fast Delivery Service

Choose from our extensive range of assembled cables or create special combinations of standard components (e.g. signal cables for sensors or Ethernet cables for data transmission) easily with our online configurator.

GO to configurator

Make to order

Bespoke cables put together by your Weidmüller specialists. Combinations with specific wiring arrangements, special packaging, and markings. You will find everything you need from us: from standard cables to newly assembled cables - with Weidmüller you are always perfectly connected.

Engineer to order

Real added value for machine and plant cabling: Benefit from specific connection solutions that exploit hidden potential and significantly reduce your installation effort. Our connectors, cables and wires always comply with the latest norms and quality standards.

Product configurator for cable harnessing

Using the configurator, you can create sensor-actuator interface (SAI) cables and network cables individually according to your requirements and specifications. You can configure cord sets that are identical at both ends, have two different connectors, or with one end left open. Select the material, cable length and number of poles according to your needs. On request, the configurator automatically generates technical data sheets for all your customized cable assemblies.

Sensor-actuator interface product configurator Industrial Ethernet product configurator

Perfect complements

Cord sets, patch cables and cables

In an increasingly digital environment, the reliable transmission of power, signals and data requires both the rapid availability of standardised plug-and-produce solutions and the development of individual special cables that are efficient in assembly and operation. Whether signal cables for sensors or data cables for Ethernet with different mating faces - Weidmüller offers the right cabling for every field of application.

Plug-in connectors

Weidmüller offers connectors and terminals for the transmission of power, signals and data between the field level and the control cabinet. Our offer does not end with the production of the connector, but is complemented by our demand-based assembly services. Discover our extensive portfolio of heavy-duty connectors, Ethernet connectors, circular connectors as well as photovoltaic connectors.

PLC modules, PLC wiring and migration solutions

Programmable logic controllers (PLCs) and distributed control systems (DCSs) are essential control systems in industrial production today. They enable the control and automation of machinery and equipment, which increases productivity, reduces errors and improves safety at the workplace. Weidmüller solutions for programmable logic controllers and distributed control systems for all common manufacturers such as Siemens, Honeywell, Emerson, ABB and Yokogawa not only ensure a smooth connection, but also reduce the amount of material and labour required for rewiring and retrofitting control systems.

PCB connectors and PCB terminals

With each new generation, device designs are becoming smaller while also being more economical and offering better performance. As a result, demands are also increasing as regards the development of suitable connection technology, such as PCB connectors and PCB terminals. Despite their more compact size, they have to transmit high currents to PCBs reliably and with as little loss as possible. Our PCB connectors are the efficient solution. The products in our range ensure a consistent, dynamic and digitised process for the development of your devices.

References

Optimised supply interface for tunnel boring machines implemented

The customer had originally only asked for a product for the Ethernet interface. During an on-site visit, however, the Weidmüller team realized that the processes of the manufacturer of tunnel boring machines could be made much more efficient with the right connection technology. Up until that point, the company had been assembling the cables with four connectors itself. For tunnel projects of many kilometres, these retooling times quickly add up to substantial sums. After a careful analysis of the requirements, the suggestion from Weidmüller was to integrate the previous four connectors into a single solution. The final product was developed, planned, and implemented together with the customer.

From catwalk to consumer

Fashion is a fast-moving business. One collection follows the other on a weekly basis. That is why the business calls for powerful and highly automated logistics systems, particularly for the burgeoning e-commerce area. In order to be able to realize these large projects in the shortest possible time, our customer, the plant specialist Dürkopp Fördertechnik, relies on pluggable sensor-actuator cabling via M23 circular connectors. Weidmüller supplies all the components required for this as pre-assembled connection cables in the required combinations and lengths, which considerably simplifies Dürkopp's pre-wiring in the factory.

Reduced cabling workload with ready-to-connect solutions

Requirements for cabling are growing. An increasingly intelligent networking of the systems as well as the shift from functions into the device and field level increase the complexity and quantity of the cabling. Due to the trend towards decentralisation of the system supply, the need for cable harnesses and tailor-made cable sets is increasing. More and more projects require individually tailored connection and cable solutions. Plug-and-produce solutions from Weidmüller provide assistance in this undertaking.

Downloads

Do you need more information about cable assembly from Weidmüller? We have compiled further information for you, which is available for download. Feel free to download our portfolio overview to find exactly the plug-and-produce solutions for your machine and plant cabling that meet your requirements. Use these resources to discover the right connection technology for your individual cable harness.

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Reduce your cabling workload with simple plug-and-produce solutions from Weidmüller

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