Custom cable assembly

Cable assembly made easy: Safely and economically wired, from standard cables to custom cabling

Custom cable assembly

Cable assembly: Tame your cabling workload

Cable assembly: Tame your cabling workload

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Tame the beast!

The requirements for modern machines and plants are becoming more and more specific. The consequence is increasingly modular concepts that can be flexibly adapted to new requirements. Both standard combinations and specific cabling solutions are needed for implementation, which are quickly available and guarantee reliable transmission of power, signals and data.

Our product range includes a comprehensive selection of assembled cables. Order ready-to-connect cables directly from the online catalogue or contact us for individual solutions. Double-sided identical or contrasting plugs can be combined or provided with an open cable end. Whether standardised or custom cable assembly – Weidmüller offers you the optimum solution for any cabling.

Seamless connection

Seamless connection

Reliable transmission of power, signals, and data with convenient connection technology from a single source.

Flexible customisation

Flexible customisation

An efficient implementation for every cabling task – from standard cabling to custom cable assembly.

Considerable cost savings

Considerable cost savings

Plug-and-produce solutions for maximum efficiency in installation generate a competitive advantage.

Product range

Plug-and-produce rather than complex cable assembly

Our cable assembly will help you to manage your cabling projects!

Modern plant parks are networked and modular. Increasingly, classic control cabinet applications are installed in the field and equipped with communicative components. This increases the complexity and quantity of the cabling. As a result, machine and plant manufacturers as well as operators are equally dependent on standardised or customised connection solutions.

Plug-and-produce rather than complex cable assembly
Your benefits
  • Benefit from our comprehensive competence in cable assembly
  • High-quality plug-and-produce solutions that are optimally tailored to your application
  • Significantly reduce your installation effort through cable assembly and focus on your core competencies
  • Continuous connectivity from IP20 to IP6x
  • Demand-oriented cable lengths, plugs, markings, or colours
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Connection cables, patch cables and cables

Whether signal cables for sensor cables or data cables for Ethernet wires with different mating faces – Weidmüller offers the right cabling for every application.

  • Demand-oriented lengths of cables and wires, plugs, markings or colours from batch size one onwards
  • Various individualisation levels to meet your needs in every planning situation with our online configurator
  • Suitable for use in robots and with recyclable, halogen-free cables
To the product catalogue MORE INFORMATION

PLC interfaces and pre-assembled cables

Pre-assembled PAC cables, consisting of manufacturer-specific plug-in connectors as well as flat cable, SUB-D, or RSV connectors, provide a fast and reliable connection between PLC and PLC interface modules.

  • Large selection of pre-assembled cables with manufacturer-specific connectivity for all the relevant control systems
  • Tailored to the individual requirements of your system
  • Greater efficiency and safety in panel building – reduce cabling errors
To the product catalogue FIND OUT MORE

Services

Pick to order

Our standard range of connection cables, patch cables and cables for the transmission of power, signals and data. Whether signal cables for sensor cables or data cables for Ethernet wires with different mating faces – Weidmüller offers the right cabling for every application. Available to order from our catalogue upwards of batch size one.

TO THE PRODUCT

Make to order

Bespoke cables put together by your Weidmüller specialists. Combinations with specific wiring arrangements, special packaging, and markings. You will find everything you need from us: from standard cables to newly assembled cables – with Weidmüller, you are always perfectly connected.

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Engineer to order

Real added value for machine and plant cabling: benefit from specific connection solutions that exploit hidden potential and significantly reduce your installation effort. Our plug-in connectors, cables and wires always comply with the latest norms and quality standards.

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Perfect complements

Connection cables, patch cables and cables

In an increasingly digital environment, the reliable transmission of power, signals and data requires both the rapid availability of standardised plug-and-produce solutions and the development of individual special cables that are efficient in installation and operation. Whether signal cables for sensors or data cables for Ethernet with different mating faces – Weidmüller offers the right cabling for every field of application.

Plug-in connectors

Weidmüller offers plugs and terminals for the transmission of power, signals and data between the field level and the control cabinet. Our offer does not end with the production of the plug-in connector, but is complemented by our demand-based assembly services. Discover our extensive portfolio of heavy-duty connectors, Ethernet plugs, circular connectors and photovoltaic connectors.

PLC modules, PLC cabling and migration solutions

Programmable logic controllers (PLCs) and distributed control systems (DCSs) are essential control systems in industrial production today. They enable the control and automation of machinery and equipment, which increases productivity, reduces errors and improves safety at the workplace. Weidmüller solutions for programmable logic controllers and distributed control systems for all common manufacturers such as Siemens, Honeywell, Emerson, ABB and Yokogawa not only ensure a smooth connection, but also reduce the amount of material and labour required for rewiring and retrofitting control systems.

PCB connectors and PCB terminals

With each new generation, device designs are becoming smaller while also being more economical and offering better performance. As a result, demands are also increasing as regards the development of suitable connection technology, such as PCB connectors and PCB terminals. Despite their more compact size, they have to transmit high currents to PCBs reliably and with as little loss as possible. Our PCB connectors are the efficient solution. The products in our range ensure a consistent, dynamic and digitised process for the development of your devices.

References

Optimised supply interface for tunnel boring machines implemented

The customer had originally only asked for a product for the Ethernet interface. During an on-site visit, however, the Weidmüller team realised that the processes of the manufacturer of tunnel boring machines could be made much more efficient with the right connection technology. Up until that point, the company had been assembling the cables with four connectors itself. For tunnel projects of many kilometres, these retooling times quickly add up to substantial sums. After a careful analysis of the requirements, the suggestion from Weidmüller was to integrate the previous four connectors into a single solution. The final product was developed, planned, and implemented together with the customer.

From the catwalk to the consumer

Fashion is a fast-moving business. One collection follows the other on a weekly basis. That is why the business calls for powerful and highly automated logistics systems, particularly for the burgeoning e-commerce area. In order to be able to realise these large projects in the shortest possible time, our customer, the plant specialist Dürkopp Fördertechnik, relies on pluggable sensor-actuator cabling via M23 circular connectors. Weidmüller supplies all the components required for this as pre-assembled connection cables in the required combinations and lengths, which considerably simplifies Dürkopp’s pre-wiring in the factory.

Reduced cabling workload with ready-to-connect solutions

Requirements for cabling are growing. An increasingly intelligent networking of the systems as well as the shift from functions into the device and field level increase the complexity and quantity of the cabling. Due to the trend towards decentralisation of the system supply, the need for cable harnesses and tailor-made cable sets is increasing. More and more projects require individually tailored connection and cable solutions. Plug-and-produce solutions from Weidmüller provide assistance in this undertaking.

Downloads

Do you need more information about cable assembly from Weidmüller? We have compiled further information for you, which is available for download. Feel free to download our portfolio overview to find exactly the plug-and-produce solutions for your machine and plant cabling that meet your requirements. Use these resources to discover the right connection technology for your individual cable assembly.

Weidmüller Denmark Vallensbækvej 18A 2605 Brøndby +45 89 87 03 50 kundeservice@weidmueller.com